Brand new shiny Suzuki day
- Ditchfinder
- Posts: 1487
- Joined: Thu Dec 24, 2020 8:55 am
- Has thanked: 859 times
- Been thanked: 1066 times
Re: Brand new shiny Suzuki day
The ones on my Triumph came out easy after 20 odd years. Small pilot hole then one of those screw extractor bits.
'94 Sprint 900 and the scabbiest Himalayan in the country
-
Bustaspoke
- Posts: 2335
- Joined: Wed Mar 18, 2020 5:55 pm
- Has thanked: 4086 times
- Been thanked: 2513 times
Re: Brand new shiny Suzuki day
Well I got lucky with the shear bolts,I took the top yoke to my mechanic mate,not to do the job but to ask him how he'd tackle it.He said they're easy enough & tried to get the bolts to move by using a sharp punch.Trouble was they weren't moving,so he took it to our mate the bike mechanic in a adjacent unit,he said not only are they shear bolts but they're also Red Locktited like the Gen 2 bikes
However as we're all matey he did the job for me there & then
I'd already tracked down a pair of longer throttle cables from a v low miles 2023 bike & I decided instead of re-routing the original clutch cable I'd also fit the longer clutch cable from the 2023 bike.
Whilst I was waiting for the longer clutch cable to turn up I got on with installing the longer throttle cables & the longer section of brake line from the front master cylinder.First job was lifting the air box so that I could get access to the throttle bodies.It's a bit of a pain & awkward getting to things,but everything's new & shiny,nothing corroded.
You can see wher the throttle bodies are located here


If you look closely you can see that there's a few differences between the cable for the X clip ons bike & the normal handlebar bike's cable.The 'X' cable adjusts near the actuator arm whilst the normal bike adjusts near the clutch lever,also the curved metal 'guide' is at a different angle,the 'normal' bike's cable is also a few cm longer.
I'd already tracked down a pair of longer throttle cables from a v low miles 2023 bike & I decided instead of re-routing the original clutch cable I'd also fit the longer clutch cable from the 2023 bike.
Whilst I was waiting for the longer clutch cable to turn up I got on with installing the longer throttle cables & the longer section of brake line from the front master cylinder.First job was lifting the air box so that I could get access to the throttle bodies.It's a bit of a pain & awkward getting to things,but everything's new & shiny,nothing corroded.
You can see wher the throttle bodies are located here


If you look closely you can see that there's a few differences between the cable for the X clip ons bike & the normal handlebar bike's cable.The 'X' cable adjusts near the actuator arm whilst the normal bike adjusts near the clutch lever,also the curved metal 'guide' is at a different angle,the 'normal' bike's cable is also a few cm longer.
-
Bustaspoke
- Posts: 2335
- Joined: Wed Mar 18, 2020 5:55 pm
- Has thanked: 4086 times
- Been thanked: 2513 times
Re: Brand new shiny Suzuki day
The extended front brake line connected behind the top tube ,here's the original.

After bleeding the brakes I had to wait for the brake fluid reservoir mount to turn up.It finally turned up today

I double checked all the cables for tight spots when turning the bars & as it's not been raining for most of the day I took the bike for a little spin to check everything.30 miles later & I'm happy,I prefer the bars to clip on's for the back roads around here.


That's it now,no more mods until I've done some decent miles on the bike,time to concentrate on riding

After bleeding the brakes I had to wait for the brake fluid reservoir mount to turn up.It finally turned up today

I double checked all the cables for tight spots when turning the bars & as it's not been raining for most of the day I took the bike for a little spin to check everything.30 miles later & I'm happy,I prefer the bars to clip on's for the back roads around here.


That's it now,no more mods until I've done some decent miles on the bike,time to concentrate on riding
-
Bustaspoke
- Posts: 2335
- Joined: Wed Mar 18, 2020 5:55 pm
- Has thanked: 4086 times
- Been thanked: 2513 times
Re: Brand new shiny Suzuki day
I spent this morning waiting for the DHL parcel man to turn up with more motorcycle related stuff.He turned up early afternoon with a ABBA front lift adaptor & the bobbins to fit my 650X so that I could strip the front end off the bike.I think that I tweaked the front end slightly the other month when it shot up the kerb & over a garden wall at 10 mph.The forks felt a little stiffer in the begining of the stroke & when I took the top yoke off it wasn't as smooth as I think it should be,it's the same with the new top yoke.so I decided to take the forks & wheel off & refit it all checking that everything slid into place without me forcing anything.The biggest obstacle was removing the front wheel spindle,turns out it's a 10mm Allen head & my multi-size wheel splindle tool didn't have a 10mm option.Luckily I had a 10mm Allen bit in the tool box so I started undoing the wheel spindle but it was really tight.I was convinced that there must be a pinch bolt at the bottom of the fork but I couldn't find one,after what must have been a hour struggling I found the pinch bolt

It's hard to believe that it took the best part of an hour to find that bloody pinch bolt

I've given everything a once over,nothing seems amiss so I bolted it all back together & it went back together as it should,the only drama being that I appear to have lost my 'O' rings packet,when I drop the fork legs I fit a 'O' ring over the stantion,but I must have spent 30 minutes trying to find the 'O' ring packet.Eventually I found a random one,now the bike just needs a test ride tomorrow.
Whilst I had the bike on the stand I decided to do some chain maintenance,that was another learning curve,different spanner sizes required in the emergency toolkit..
It's been a bit of a learning curve

It's hard to believe that it took the best part of an hour to find that bloody pinch bolt

I've given everything a once over,nothing seems amiss so I bolted it all back together & it went back together as it should,the only drama being that I appear to have lost my 'O' rings packet,when I drop the fork legs I fit a 'O' ring over the stantion,but I must have spent 30 minutes trying to find the 'O' ring packet.Eventually I found a random one,now the bike just needs a test ride tomorrow.
Whilst I had the bike on the stand I decided to do some chain maintenance,that was another learning curve,different spanner sizes required in the emergency toolkit..
It's been a bit of a learning curve
-
Bustaspoke
- Posts: 2335
- Joined: Wed Mar 18, 2020 5:55 pm
- Has thanked: 4086 times
- Been thanked: 2513 times
Re: Brand new shiny Suzuki day
Time for an update on the 650X.
Had a bit of a disaster the other month,the bike jumped off the Abba stand when I lifted it & scratched the frame paint,first time that's happened to me,hopefully the last

One of my mate's is handy & a bit OCD with paintwork so it's now looking good again,although in a certain light you can tell that the repair is a slightly lighter shade of gold,I couldn't find the paint code for the frame.

This afternoon I fitted a 'Dash cam' & Sat Nav.I fitted the same type of dash cam to my other SV650 & Street Triple & they're still working.

I took a switched feed from the parking light,got a pleasant surprise when I removed the headlight,unlike the bikes I was brought up on in the 70's &80's there's hardly any wires & lots of room in there in there

View from the cockpit.Those 2 square buttons are for starting dash cam recording,the other dashcams I fitted don't have this button they just record automatically when I turn on the ignition

I took the bike in for it's annual service the other week,£200 & the book got stamped.I said to the bloke on reception that I'll probably sell it later this year as the warranty runs out on July 1st & he replied that as long as I get the servicing done all Suzuki's are now under warranty for either 7 years or 70000 miles,I had my doubts about this but he pointed to a big poster behind him stating 7years or 70000 miles.
I'll book it in for it's first MOT later this week,just waiting for a sunny day...
Had a bit of a disaster the other month,the bike jumped off the Abba stand when I lifted it & scratched the frame paint,first time that's happened to me,hopefully the last

One of my mate's is handy & a bit OCD with paintwork so it's now looking good again,although in a certain light you can tell that the repair is a slightly lighter shade of gold,I couldn't find the paint code for the frame.

This afternoon I fitted a 'Dash cam' & Sat Nav.I fitted the same type of dash cam to my other SV650 & Street Triple & they're still working.

I took a switched feed from the parking light,got a pleasant surprise when I removed the headlight,unlike the bikes I was brought up on in the 70's &80's there's hardly any wires & lots of room in there in there

View from the cockpit.Those 2 square buttons are for starting dash cam recording,the other dashcams I fitted don't have this button they just record automatically when I turn on the ignition

I took the bike in for it's annual service the other week,£200 & the book got stamped.I said to the bloke on reception that I'll probably sell it later this year as the warranty runs out on July 1st & he replied that as long as I get the servicing done all Suzuki's are now under warranty for either 7 years or 70000 miles,I had my doubts about this but he pointed to a big poster behind him stating 7years or 70000 miles.
I'll book it in for it's first MOT later this week,just waiting for a sunny day...
- Dodgy69
- Posts: 7508
- Joined: Mon Mar 16, 2020 6:36 pm
- Location: Shrewsbury
- Has thanked: 2844 times
- Been thanked: 3495 times
Re: Brand new shiny Suzuki day
Think these long warranties are just a servicing sham. 
Yamaha rocket 3
-
Supermofo
- Posts: 5951
- Joined: Mon Mar 16, 2020 3:39 pm
- Has thanked: 5936 times
- Been thanked: 3551 times
Re: Brand new shiny Suzuki day
I think you're probably right. But at £200 a year I'd probably keep it up. Last service I had with Suzuki was £300 and should have been closer to £400 if I kept to the new plugs every year bollocks Suzuki peddle. I got told my warranty had been extended but I now wasn't covered for spark plug related problems, I asked him when the last time that had occurred on a GSXS, he was strangely silent
-
Bustaspoke
- Posts: 2335
- Joined: Wed Mar 18, 2020 5:55 pm
- Has thanked: 4086 times
- Been thanked: 2513 times
Re: Brand new shiny Suzuki day
My opinion is that the bean counters crunched the numbers & decided that offering extended warranties subject to getting the bike serviced at their dealers is good business for them.If I keep the bike I'll probably keep up the servicing & if I sell it a full dealer history should help things.
done
done
- Dodgy69
- Posts: 7508
- Joined: Mon Mar 16, 2020 6:36 pm
- Location: Shrewsbury
- Has thanked: 2844 times
- Been thanked: 3495 times
Re: Brand new shiny Suzuki day
I just chuck some fresh oil in every year or two, depending on miles, keep an eye on pads and tyres and all will be good. I generally stick with dealer for a couple of years on new bikes then self serv.
If bike starts and runs well, plugs are good i reckon.
If bike starts and runs well, plugs are good i reckon.
Yamaha rocket 3
-
Bustaspoke
- Posts: 2335
- Joined: Wed Mar 18, 2020 5:55 pm
- Has thanked: 4086 times
- Been thanked: 2513 times
Re: Brand new shiny Suzuki day
Not updated this topic for a couple of years.
Today the 650X got some some shiny new Michelin Road 6's & 90 degree valve stems fitted


After 6100 miles the factory fitted OEM Dunlops still looked like they could do another 2000 miles but I fancied getting back onto Michelins before my next trip.
I think the Michelin profile is sharper than the Dunlop's as I had a WTF momment at the first left turn after having the tyres fitted
I soon got used to the profile 
Today the 650X got some some shiny new Michelin Road 6's & 90 degree valve stems fitted


After 6100 miles the factory fitted OEM Dunlops still looked like they could do another 2000 miles but I fancied getting back onto Michelins before my next trip.
I think the Michelin profile is sharper than the Dunlop's as I had a WTF momment at the first left turn after having the tyres fitted
-
Supermofo
- Posts: 5951
- Joined: Mon Mar 16, 2020 3:39 pm
- Has thanked: 5936 times
- Been thanked: 3551 times
Re: Brand new shiny Suzuki day
Only used the 5s but really liked them. Think I got about 7500 out of them on the GSXS. Currently on the Metzler Roadtec 01SE's they are very good too.
-
Bustaspoke
- Posts: 2335
- Joined: Wed Mar 18, 2020 5:55 pm
- Has thanked: 4086 times
- Been thanked: 2513 times
Re: Brand new shiny Suzuki day
I have the 5's on my Street Triple & would happily use them again,I've just checked the mileage & they've done approx 7000 miles.The rear looks well used but I think I'll get another 1K out of it.I've been using Michelin since 1992!Supermofo wrote: Tue Jun 16, 2026 3:08 pm Only used the 5s but really liked them. Think I got about 7500 out of them on the GSXS.
